CASE 580 SUPER K LOADER BACKHOE  SERVICE MANUALPDF CD !! Year 1992 & UP !!
1300 PLUS PAGES IN ADOBE PDF FORM
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Contents And Illustrations Below:           Standard Torque Specifications Torque Specifications - Decimal  Torque Specifications - Steel Hydraulic HardwareFittingsTorque Specifications - Metric HardwareTorque Specifications - O-ring FaceSeal Fittings Section 1002Fluids And Lubricants 1002-2Capacities And Lubricants Engine Oil Capacity With Filter Change Type Of OilEngine Cooling System Capacity Without HeaterCapacity With HeaterType Of CoolantFuel TankCapacity Capacity With Auxiliary Tank Type Of FuelHydraulic System Hydraulic Reservoir Refill Capacity Type Of OilTransmissionCapacityTotal System CapacityType Of Oil Front Axle - Four Wheel DriveCapacity Of Center BowlCapacity Of Planetary (Each) Type Of Oil Section 1024Specification Details 1024-2Run-in Instructions Identification MarksCrankshaftCylinder BlockCylinder HeadEngine Specification Details Cylinder BlockService Cylinder SleevePistonPiston PinPiston Rings Cylinder HeadLiftersConnecting RodCrankshaftCamshaftTurbochargerGear Train Rocker Arm AssemblyIntake ValveExhaust ValveValve SpringsValve Seat Installation DimensionsSpecial Torques Section 2001Engine Removal And Installation 2001-2Special Tools Radiator RemovalEngine RemovalRemoving And Installing The Torque Converter Installing The Front Engine Support Section 2402Specification Details 4-390 Diesel Engine 2402-2Run-in Instructions Identification MarksCrankshaftCylinder BlockCylinder HeadEngine Specification Details Cylinder BlockService Cylinder SleevePistonPiston PinPiston Rings Cylinder HeadLiftersConnecting RodCrankshaftCamshaftTurbochargerGear Train Rocker Arm AssemblyIntake ValveExhaust ValveValve SpringsValve Seat Installation DimensionsSpecial Torques Section 2415Cylinder Head And Valve Train 4-390 Diesel Engine 2415-2Identification Marks SpecificationsSpecial TorquesSpecial ToolsCylinder Head RemovalCylinder Head DisassemblyChecking And Resurfacing The Cylinder HeadValve Guide Replacement 14 Mm Replacement Valve Guides11 Mm Replacement Valve GuidesInspection Of The Valves And Valve SeatsValve Seat InstallationRefacing Intake And Exhaust Valves And Valve SeatsCylinder Head AssemblyRocker Arm DisassemblyRocker Arm Assembly Cylinder Head InstallationLocating Top CenterAdjusting The Rocker Arm To Valve Clearance35-39Thermostat Service Section 2425Cylinder Block Crankshaft, Pistons, Rods, Sleeves, Camshaft, Bearings, Seals And Flywheel 4-390 Diesel Engine 2425-2Specifications Special TorquesSpecial ToolsFront Oil Seal ReplacementRear Oil Seal Replacement Font Oil Seal And Wear Sleeve InstallationRear Oil Seal And Wear Sleeve InstallationRemoval Of Pistons And RodsCylinder Wall InspectionReconditioning The Engine Cylinder BlockChecking And Resurfacing The Cylinder Block Reconditioning The Cylinder Block For Oversize PistonsReconditioning The Cylinder Block For SleevesPiston And Connecting Rod Disassembly And Inspection Piston And Connecting Rod Assembly And InstallationReplacement Of The Main Bearings Without Removing The CrankshaftCrankshaft And Main BearingsCrankshaft Gear RemovalCrankshaft InspectionCrankshaft Reconditioning Grinding A Crankshaft Crankshaft RehardeningCrankshaft Gear InstallationCrankshaft Installation Section 2445Lubrication System Oil Pan, Oil Pump, Oil Cooler And Oil Filter Housing4-390 Diesel Engine 2445-2Specifications Special TorquesOil PumpRemovalDisassembly And AssemblyInstallationOil Pressure Relief ValveOil Filter Housing And Oil CoolerRemovalInstallationOil Pan And Oil Inlet TubeRemoval And Installation 2445-3Special Torques Section 2455Cooling System Thermostat, Water Pump, Fan Pulley And Belt Tensioner4-390 Diesel Engine 2455-2Thermostat RemovalInstallationCooling Inlet ManifoldRemovalInstallationFan Pulley Bracket RemovalInstallationBelt TensionerRemovalInstallationThermostat ServiceSafety RulesSpecial TorquesSpecificationsWater PumpRemovalInstallation Section2465Turbocharger 2465-2Specifications Special TorquesSpecial Tools Servicing The Turbocharger RemovalInspectionDisassemblyInspection After DisassemblyAssemblyInstallation SpecificationsMetric ValueTurbine Wheel Horizontal Movement Section 2565Turbocharger Failure Analysis 2565-2Causes Of Premature Turbocharger Failure Section 3410Fuel System And Filters Section 3413Fuel Injectors 4-390 Diesel Engine 3413-2Safety Rules SpecificationsSpecial ToolsSpecial TorquesGeneral InformationOperating ProceduresLocating Faulty InjectorsLocating Faulty Injectors At The Fuel Pump Locating Faulty Injectors At The Cylinder HeadInjectorsRemovalInstallationFuel Injector TesterNozzle Tester PreparationTesting InjectorsChecking Opening PressureChecking Seat LeakageSpray PatternInjectorDisassemblyCleaning And InspectionAssemblyAdjustmentsInjector Sleeve (9 Mm Bore To 7 Mm Bore) Installation Section 3414Cav Fuel Injection Pump Pump Drive Gear, Fuel Shutoff Primer Pump And Pump Timing4-390 Diesel Engine 3414-2Special Tools Special TorquesTroubleshooting GuideFuel Injection PumpRemovalInstallation Injection Pump GearRemovalInstallationFuel Injection Pump TimingFuel Shut-off SolenoidRemoval And DisassemblyAssembly And InstallationPrimer PumpRemoval InstallationSpecial Tools Section 4001Removal And Installation Of Electrical Components 4001-2Starter RemovalInstallationAlternatorRemovalInstallationDrive Belt Replacement Instrument ClusterRemovalInstallationReplacing A BulbGauge, Voltmeter, Or Tachometer Removal And Installation8Circuit Board Section 4002Electrical Specifications, Troubleshooting,And Schematics 4002-2Specifications3 Starting, Charging, And Instrument Cluster CircuitsWarning Buzzer, Parking Brake, Backup Alarm, And Clutch CutoutReturn-to-dig, Cab Relay, Lamp Switches, Turn Signal And FlashersFlood Lamp Switch, High Pressure Switch, And Air Conditioning Compressor ClutchCab HarnessCanopy HarnessCab Harness (Continued) Using Booster Batteries To Start The EngineAlphabetical Index Of Components Section 4003Battery(S) 4003-2Specificationssee Section 4001Booster Batteriessee Section 4001Safety RulesSpecial ToolsMaintenanceElectrolyte LevelInspecting And Cleaning The BatteryNonspill CapsBattery TestVisual ChecksSpecific Gravity CheckCapacity
Load) TestCharging A BatteryPreparing A Dry Charged Battery For Use9 Section 400695 Ampere Alternator 4006-2Specifications DisassemblyInspection Of BrushesInspection And Testing Of RotorInspection And Testing Of StatorTesting The CondenserTesting The Rectifier BridgeInspection And Replacement Of BearingsAssembly
Section 400765 Amp Alternator A187873 4007-2Specifications DisassemblyInspection Of BrushesInspection And Testing Of RotorInspection And Testing Of StatorTesting The CondenserTesting The Rectifier BridgeAssembly Section 4008Instrument Cluster 4008-2Instrument Cluster4 Removal And Installation4Replacing A Bulb4Gauge Or Tachometer Removal And Installation4Circuit Board4Checking The Warning Lamps5Engine Oil Pressure5 Alternator5Hydraulic Filter And Air Filter5Checking The Gauges6Water Temperature, Oil Temperature, Or Fuel Level6Voltmeter6Checking The Tachometer7 Section 5002Specifications, Schematic And Troubleshooting SpecificationsSpecial ToolTroubleshooting ProcedureChecking The Pressure Setting Of The Relief ValveAdjusting The Pressure Setting Of The Relief Valve Checking Piston Packing For The Steering CylinderSchematic Section 5006Steering Cylinder Repair SpecificationsTwo Wheel Drive Steering Cylinder4DisassemblyInspectionAssembly Four Wheel Drive Steering CylinderDisassemblyInspectionAssembly Section 5007Front Axle, Two Wheel Drive Machines 5007-2Specifications Front Wheel BearingsRemoval And DisassemblyInspectionAssembly And Installation Wheel Bearing AdjustmentSpindleRemovalInstallationKingpin Bearings And Thrust BearingsRemovalInstallationToe-inMeasuring Toe-inAdjustment Section 5008Front Axle - Four Wheel Drive 5008-2Specifications Special ToolsMeasuring Toe-inDisassembly Of PlanetaryInspection Of Planetary PartsAssembly Of PlanetaryRemoval And Disassembly Of Swivel HousingReplacing A Universal JointAssembly And Installation Of Swivel HousingRemoval Of Differential CarrierDisassembly Of Differential CarrierDisassembly Of DifferentialInspection Of Differential PartsAssembly Of DifferentialAssembly Of Differential CarrierInstallation Of Differential Carrier Section Index - Power Train Section Title Section NumberRemoval And Installation O* Power Train Components 6001Transmission Specifications And Schematic 6002Wheels And Tires 6003Pto6019 Rear Axles And Planetaries 6201Transfer Gearbox 6202Differential And Differential Lock 6203Forward/reverse Valve 6204Torque Converter Charging Pump, Output Shaft, And Converter Housing 6205 Transmission 6206 Section 6001Removal And Installation Of Power Train Components 6001-2Specifications Special ToolsRemoving The Torque Converter Housing And Torque Converter Installing The Torque Converter And Torque Converter HousingRemoving The TransaxleInstalling The TransaxleReplacing A Universal Joint Section 6002Specifications, Schematic And Troubleshooting 6002-2Specifications Special ToolsSchematic Of Transmission Hydraulic SystemTroubleshootingProblem: Machine Will Not MoveProblem: Loss Of PowerProblem: Oil In Transmission Too Hot Problem: Clutch Discs Wear Too Fast Or Are BurnedProblem: Brake Discs Wear Too FastProblem: Pinion Shaft FailureChecking Clutch PressureChecking Output Of Charging Pump And Setting Of Charge Pressure Relief ValveChecking Converter In Pressure And FlowChecking Converter Out Pressure And FlowChecking Brake Cooling FlowChecking Lubrication Flow And Pressure For ClutchesChecking Lubrication Flow For Pinion Shaft Section 6003Wheels And Tires 6003-2Wheel Bolts And Nuts Section 6019Hydraulic Pto SpecificationsSpecial TorquesSpecial ToolsShop Equipment ToolsPto Housing RemovalInstallationPto Input Shaft (Primary)Removal And DisassemblyAssembly And InstallationPto ClutchRemovalDisassemblyInspectionAssemblyCross Sectional Drawing Of The Pto ClutchInstallationPto ValveRemovalDisassemblyAssemblyCross Sectional Drawing Of The Pto ValveInstallationInput And Output ShaftsRemoval Installation Section 6201Rear Axles And Planetaries 6201-2Specifications Special TorquesSpecial ToolsShop Equipment ToolsTools To Be MadeServicing The Rear Axles And PlanetariesRemovalDisassemblyInspectionAssemblyInstallation Section 6202Transfer Gearbox 6202-2Special Torques Shop Equipment ToolsTransfer GearboxRemovalDisassemblyInspectionAssembly Installation Section 6203Differential And Differential Lock 6203-2Specifications Special TorquesShop Equipment ToolsServicing The Differential And Differential LockRemovalDisassemblyInspectionAssembly Installation Section 6204Forward/reverse Valve 6204-2Specifications Special TorquesShop Equipment ToolsForward/reverse ValveDisassemblyInspection Assembly Section 6205 Torque Converter Charging Pump, Output Shaft,And Converter Housing 6205-2Special Torques Shop Equipment ToolsServicing The Charging PumpRemovalDisassemblyInspection AssemblyInstallationServicing The Output ShaftRemovalInspectionInstallation Servicing The Torque Converter Housing Section 6206Transmission 6206-2Specifications Special TorquesSpecial ToolsShop Equipment ToolsTransmission End CoverRemoval InstallationServicing The Intermediate ShaftRemovalDisassemblyInspectionAssembly InstallationServicing The Shuttle ShaftRemovalDisassemblyInspectionAssembly InstallationServicing The Pinion ShaftDisassemblyInspectionAssemblyChecking Ring Gear And Pinion Tooth ContactServicing The Gear ShiftersRemovalDisassembly InspectionAssemblyInstallationAdjustmentRemoval And Installation Of The Magnetic Speed SensorInstallation Of Transaxle Rear Cover45 Section 7000Parking Brake 7000-2Specifications Special TorquesShop Equipment ToolsServicing The Parking BrakeRemoval DisassemblyInspectionAssemblyInstallation Section 7002Removal And Installation Of Brake Components 7002-2Master Cylinder RemovalInstallationRemoving Air From The Brake SystemParking Brake See Section 7000Disc Brake See Section 7001 Section 7003Master Cylinder 7003-2Removing Air From The Brake Systemsee Section 7002 Master CylinderRemoval And Installation see Section 7002DisassemblyInspection Assembly Section 8001Removal And Installation Of Hydraulic Components 8001-2Oil CoolerRemovalInstallationHydraulic PumpRemovalInstallationLoader Control ValveRemovalInstallationBackhoe Control ValveRemovalInstallationSwing Sequence ValveRemovalInstallationSwing Sequence Valve AdjustmentThree-point Hitch Control ValveRemovalInstallation Section 8002Hydraulic Schematics, Specifications And Troubleshooting 8002-2Specifications Special ToolsTroubleshooting Procedure For Problem In All Circuits Troubleshooting Procedure For Problem In A Single CircuitMain Relief Valve Checking Output Of Pump With FlowmeterCircuit Relief Valves For Loader And Backhoe Control ValvesCircuit Relief Valve For The Three Point Hitch Control ValveAdjusting The Main Relief Valve Or A Circuit Relief ValveCross-section DrawingsPumpLoader Control ValveSteering Control ValveFilterBackhoe Control ValveThree Point Hitch Control ValveSwing Sequence ValveLoader Backhoe Schematic Loader Three Point Hitch Schematic Section 8004Hydraulic Pump SpecificationsDisassemblyInspectionAssembly Section 8005Loader Control Valve 8005-2Specifications Special ToolsSeparating The Valve Sections5Assembling The Valve Sections 6 Outlet SectionDisassemblyExploded ViewAssemblyCross SectionInlet Section DisassemblyInspectionExploded ViewAssemblyCross SectionBucket SectionDisassembly Exploded ViewInspectionAssemblyCross SectionLift SectionDisassemblyExploded View InspectionAssemblyCross SectionClam SectionDisassemblyExploded ViewInspection AssemblyCross SectionCircuit Relief ValveDisassemblyInspectionAssembly 8006Cylinders SpecificationsSpecial ToolsLoader Bucket And Lift Backhoe Extension Bucket SwingClam Stabilizer And Dipper CylindersDisassemblyInspectionAssemblyBoom CylinderDisassemblyInspectionAssemblyLift Cylinder For The Three-point Hitch DisassemblyInspectionAssemblyTilt Cylinder For The Three-point HitchDisassembly InspectionAssemblyPitch Cylinder For The Three-point HitchDisassemblyInspection Assembly Section 8007Backhoe Control Valve 8007-2Specifications Special ToolsExploded View Of Backhoe Control ValveSeparating The Valve SectionsAssembling The Valve SectionsInlet SectionDisassemblyAssemblyOutlet SectionDisassemblyAssemblySwing And Boom SectionDisassemblyAssemblyStabilizer SectionDisassemblyAssemblyBucket, Dipper, And Extendable Dipper Sections DisassemblyAssemblyCircuit Relief ValveDisassemblyInspectionAssemblyInspection Section 8008Swing Sequence Valve 8008-2Specifications DisassemblyInspectionExploded View Of Swing Sequence ValveAssemblyCross Section View Of Swing Sequence Valve 8009Three-point Hitch Control Valve Specifications 8009-2 Exploded ViewSpecial Tools  8009-2 AssemblySeparating The Valve Sections 8009-3 Inlet/outlet And Auxiliary SectionAssembling The Valve Sections  8009-5 DisassemblyLift Section  8009-6 Exploded View Disassembly  8009-6 AssemblyExploded View  8009-10 InspectionAssembly  8009-11 Relief ValvesTilt And Pitch Sections 8009-15 DisassemblyDisassembly  8009-15 InspectionAssembly Section 8011Double Selector Valve SpecificationsDouble Selector ValveDisassemblyInspectionAssembly Section 9005Rops Cab And Rops CanopySpecial ToolTorque SpecificationsPossible Damage To The Rops Cab Or Rops CanopyMaintenance And Inspection Of The Rops Cab Or Rops CanopyIllustration Of Rops Canopy Installation4Illustration Of Seat InstallationRemoval And Installation Of Rops CabRemoval And Installation Of Rops CanopyRemoval And Installation Of HeaterRemoval And Installation Of Temperature Control Section 9008Three-point Hitch 9008-2Removing The Three Point Hitch Installing The Three Point HitchExploded ViewsThree Point HitchCylinder Hydraulic InstallationThree Point Hitch Control Valve And Control Lever Installation
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