CASE 580 SUPER K LOADER BACKHOE
SERVICE MANUALPDF CD !!
Year 1992 & UP !!
1300 PLUS PAGES IN ADOBE PDF FORM
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Contents And Illustrations Below: Standard Torque Specifications
Torque Specifications - Decimal Torque Specifications - Steel Hydraulic
HardwareFittingsTorque Specifications - Metric HardwareTorque Specifications -
O-ring FaceSeal Fittings
Section 1002Fluids And Lubricants
1002-2Capacities And Lubricants
Engine Oil Capacity With Filter Change Type Of OilEngine Cooling System
Capacity Without HeaterCapacity With HeaterType Of CoolantFuel TankCapacity
Capacity With Auxiliary Tank Type Of FuelHydraulic System Hydraulic Reservoir
Refill Capacity Type Of OilTransmissionCapacityTotal System CapacityType Of Oil
Front Axle - Four Wheel DriveCapacity Of Center BowlCapacity Of Planetary (Each)
Type Of Oil
Section 1024Specification Details
1024-2Run-in Instructions
Identification MarksCrankshaftCylinder BlockCylinder HeadEngine Specification
Details Cylinder BlockService Cylinder SleevePistonPiston PinPiston Rings
Cylinder HeadLiftersConnecting RodCrankshaftCamshaftTurbochargerGear Train
Rocker Arm AssemblyIntake ValveExhaust ValveValve SpringsValve Seat
Installation DimensionsSpecial Torques
Section 2001Engine Removal And Installation
2001-2Special Tools
Radiator RemovalEngine RemovalRemoving And Installing The Torque Converter
Installing The Front Engine Support
Section 2402Specification Details 4-390 Diesel Engine
2402-2Run-in Instructions
Identification MarksCrankshaftCylinder BlockCylinder HeadEngine Specification
Details Cylinder BlockService Cylinder SleevePistonPiston PinPiston Rings
Cylinder HeadLiftersConnecting RodCrankshaftCamshaftTurbochargerGear Train
Rocker Arm AssemblyIntake ValveExhaust ValveValve SpringsValve Seat
Installation DimensionsSpecial Torques
Section 2415Cylinder Head And Valve Train 4-390 Diesel Engine
2415-2Identification Marks
SpecificationsSpecial TorquesSpecial ToolsCylinder Head RemovalCylinder Head
DisassemblyChecking And Resurfacing The Cylinder HeadValve Guide Replacement 14
Mm Replacement Valve Guides11 Mm Replacement Valve GuidesInspection Of The
Valves And Valve SeatsValve Seat InstallationRefacing Intake And Exhaust Valves
And Valve SeatsCylinder Head AssemblyRocker Arm DisassemblyRocker Arm Assembly
Cylinder Head InstallationLocating Top CenterAdjusting The Rocker Arm To Valve
Clearance35-39Thermostat Service
Section 2425Cylinder Block
Crankshaft, Pistons, Rods, Sleeves, Camshaft, Bearings, Seals And Flywheel
4-390 Diesel Engine
2425-2Specifications
Special TorquesSpecial ToolsFront Oil Seal ReplacementRear Oil Seal Replacement
Font Oil Seal And Wear Sleeve InstallationRear Oil Seal And Wear Sleeve
InstallationRemoval Of Pistons And RodsCylinder Wall InspectionReconditioning
The Engine Cylinder BlockChecking And Resurfacing The Cylinder Block
Reconditioning The Cylinder Block For Oversize PistonsReconditioning The
Cylinder Block For SleevesPiston And Connecting Rod Disassembly And Inspection
Piston And Connecting Rod Assembly And InstallationReplacement Of The Main
Bearings Without Removing The CrankshaftCrankshaft And Main BearingsCrankshaft
Gear RemovalCrankshaft InspectionCrankshaft Reconditioning Grinding A Crankshaft
Crankshaft RehardeningCrankshaft Gear InstallationCrankshaft Installation
Section 2445Lubrication System
Oil Pan, Oil Pump, Oil Cooler And Oil Filter Housing4-390 Diesel Engine
2445-2Specifications
Special TorquesOil PumpRemovalDisassembly And AssemblyInstallationOil Pressure
Relief ValveOil Filter Housing And Oil CoolerRemovalInstallationOil Pan And Oil
Inlet TubeRemoval And Installation
2445-3Special Torques
Section 2455Cooling System
Thermostat, Water Pump, Fan Pulley And Belt Tensioner4-390 Diesel Engine
2455-2Thermostat
RemovalInstallationCooling Inlet ManifoldRemovalInstallationFan Pulley Bracket
RemovalInstallationBelt TensionerRemovalInstallationThermostat ServiceSafety
RulesSpecial TorquesSpecificationsWater PumpRemovalInstallation
Section2465Turbocharger
2465-2Specifications Special TorquesSpecial Tools Servicing The Turbocharger
RemovalInspectionDisassemblyInspection After DisassemblyAssemblyInstallation
SpecificationsMetric ValueTurbine Wheel Horizontal Movement
Section 2565Turbocharger Failure Analysis
2565-2Causes Of Premature Turbocharger Failure
Section 3410Fuel System And Filters
Section 3413Fuel Injectors 4-390 Diesel Engine
3413-2Safety Rules
SpecificationsSpecial ToolsSpecial TorquesGeneral InformationOperating
ProceduresLocating Faulty InjectorsLocating Faulty Injectors At The Fuel Pump
Locating Faulty Injectors At The Cylinder HeadInjectorsRemovalInstallationFuel
Injector TesterNozzle Tester PreparationTesting InjectorsChecking Opening
PressureChecking Seat LeakageSpray PatternInjectorDisassemblyCleaning And
InspectionAssemblyAdjustmentsInjector Sleeve (9 Mm Bore To 7 Mm Bore)
Installation
Section 3414Cav Fuel Injection Pump
Pump Drive Gear, Fuel Shutoff Primer Pump And Pump Timing4-390 Diesel Engine
3414-2Special Tools
Special TorquesTroubleshooting GuideFuel Injection PumpRemovalInstallation
Injection Pump GearRemovalInstallationFuel Injection Pump TimingFuel Shut-off
SolenoidRemoval And DisassemblyAssembly And InstallationPrimer PumpRemoval
InstallationSpecial Tools
Section 4001Removal And Installation Of Electrical Components
4001-2Starter
RemovalInstallationAlternatorRemovalInstallationDrive Belt Replacement
Instrument ClusterRemovalInstallationReplacing A BulbGauge, Voltmeter, Or
Tachometer Removal And Installation8Circuit Board
Section 4002Electrical Specifications, Troubleshooting,And Schematics
4002-2Specifications3
Starting, Charging, And Instrument Cluster CircuitsWarning Buzzer, Parking
Brake, Backup Alarm, And Clutch CutoutReturn-to-dig, Cab Relay, Lamp Switches,
Turn Signal And FlashersFlood Lamp Switch, High Pressure Switch, And Air
Conditioning Compressor ClutchCab HarnessCanopy HarnessCab Harness (Continued)
Using Booster Batteries To Start The EngineAlphabetical Index Of Components
Section 4003Battery(S)
4003-2Specificationssee Section 4001Booster Batteriessee Section 4001Safety
RulesSpecial ToolsMaintenanceElectrolyte LevelInspecting And Cleaning The
BatteryNonspill CapsBattery TestVisual ChecksSpecific Gravity CheckCapacity
Load) TestCharging A BatteryPreparing A Dry Charged Battery For Use9
Section 400695 Ampere Alternator
4006-2Specifications
DisassemblyInspection Of BrushesInspection And Testing Of RotorInspection And
Testing Of StatorTesting The CondenserTesting The Rectifier BridgeInspection
And Replacement Of BearingsAssembly
Section 400765 Amp Alternator A187873
4007-2Specifications
DisassemblyInspection Of BrushesInspection And Testing Of RotorInspection And
Testing Of StatorTesting The CondenserTesting The Rectifier BridgeAssembly
Section 4008Instrument Cluster
4008-2Instrument Cluster4
Removal And Installation4Replacing A Bulb4Gauge Or Tachometer Removal And
Installation4Circuit Board4Checking The Warning Lamps5Engine Oil Pressure5
Alternator5Hydraulic Filter And Air Filter5Checking The Gauges6Water
Temperature, Oil Temperature, Or Fuel Level6Voltmeter6Checking The Tachometer7
Section 5002Specifications, Schematic And Troubleshooting
SpecificationsSpecial ToolTroubleshooting ProcedureChecking The Pressure
Setting Of The Relief ValveAdjusting The Pressure Setting Of The Relief Valve
Checking Piston Packing For The Steering CylinderSchematic
Section 5006Steering Cylinder Repair
SpecificationsTwo Wheel Drive Steering Cylinder4DisassemblyInspectionAssembly
Four Wheel Drive Steering CylinderDisassemblyInspectionAssembly
Section 5007Front Axle, Two Wheel Drive Machines
5007-2Specifications
Front Wheel BearingsRemoval And DisassemblyInspectionAssembly And Installation
Wheel Bearing AdjustmentSpindleRemovalInstallationKingpin Bearings And Thrust
BearingsRemovalInstallationToe-inMeasuring Toe-inAdjustment
Section 5008Front Axle - Four Wheel Drive
5008-2Specifications
Special ToolsMeasuring Toe-inDisassembly Of PlanetaryInspection Of Planetary
PartsAssembly Of PlanetaryRemoval And Disassembly Of Swivel HousingReplacing A
Universal JointAssembly And Installation Of Swivel HousingRemoval Of
Differential CarrierDisassembly Of Differential CarrierDisassembly Of
DifferentialInspection Of Differential PartsAssembly Of DifferentialAssembly Of
Differential CarrierInstallation Of Differential Carrier
Section Index - Power Train
Section Title Section NumberRemoval And Installation O* Power Train Components
6001Transmission Specifications And Schematic 6002Wheels And Tires 6003Pto6019
Rear Axles And Planetaries 6201Transfer Gearbox 6202Differential And
Differential Lock 6203Forward/reverse Valve 6204Torque Converter Charging Pump,
Output Shaft, And Converter Housing 6205
Transmission 6206
Section 6001Removal And Installation Of Power Train Components
6001-2Specifications
Special ToolsRemoving The Torque Converter Housing And Torque Converter
Installing The Torque Converter And Torque Converter HousingRemoving The
TransaxleInstalling The TransaxleReplacing A Universal Joint
Section 6002Specifications, Schematic And Troubleshooting
6002-2Specifications
Special ToolsSchematic Of Transmission Hydraulic SystemTroubleshootingProblem:
Machine Will Not MoveProblem: Loss Of PowerProblem: Oil In Transmission Too Hot
Problem: Clutch Discs Wear Too Fast Or Are BurnedProblem: Brake Discs Wear Too
FastProblem: Pinion Shaft FailureChecking Clutch PressureChecking Output Of
Charging Pump And Setting Of Charge Pressure Relief ValveChecking Converter In
Pressure And FlowChecking Converter Out Pressure And FlowChecking Brake Cooling
FlowChecking Lubrication Flow And Pressure For ClutchesChecking Lubrication
Flow For Pinion Shaft
Section 6003Wheels And Tires
6003-2Wheel Bolts And Nuts
Section 6019Hydraulic Pto
SpecificationsSpecial TorquesSpecial ToolsShop Equipment ToolsPto Housing
RemovalInstallationPto Input Shaft (Primary)Removal And DisassemblyAssembly And
InstallationPto ClutchRemovalDisassemblyInspectionAssemblyCross Sectional
Drawing Of The Pto ClutchInstallationPto ValveRemovalDisassemblyAssemblyCross
Sectional Drawing Of The Pto ValveInstallationInput And Output ShaftsRemoval
Installation
Section 6201Rear Axles And Planetaries
6201-2Specifications
Special TorquesSpecial ToolsShop Equipment ToolsTools To Be MadeServicing The
Rear Axles And PlanetariesRemovalDisassemblyInspectionAssemblyInstallation
Section 6202Transfer Gearbox
6202-2Special Torques
Shop Equipment ToolsTransfer GearboxRemovalDisassemblyInspectionAssembly
Installation
Section 6203Differential And Differential Lock
6203-2Specifications Special TorquesShop Equipment ToolsServicing The
Differential And Differential LockRemovalDisassemblyInspectionAssembly
Installation
Section 6204Forward/reverse Valve
6204-2Specifications
Special TorquesShop Equipment ToolsForward/reverse ValveDisassemblyInspection
Assembly
Section 6205
Torque Converter Charging Pump, Output Shaft,And Converter Housing
6205-2Special Torques
Shop Equipment ToolsServicing The Charging PumpRemovalDisassemblyInspection
AssemblyInstallationServicing The Output ShaftRemovalInspectionInstallation
Servicing The Torque Converter Housing
Section 6206Transmission
6206-2Specifications
Special TorquesSpecial ToolsShop Equipment ToolsTransmission End CoverRemoval
InstallationServicing The Intermediate ShaftRemovalDisassemblyInspectionAssembly
InstallationServicing The Shuttle ShaftRemovalDisassemblyInspectionAssembly
InstallationServicing The Pinion ShaftDisassemblyInspectionAssemblyChecking
Ring Gear And Pinion Tooth ContactServicing The Gear ShiftersRemovalDisassembly
InspectionAssemblyInstallationAdjustmentRemoval And Installation Of The
Magnetic Speed SensorInstallation Of Transaxle Rear Cover45
Section 7000Parking Brake
7000-2Specifications
Special TorquesShop Equipment ToolsServicing The Parking BrakeRemoval
DisassemblyInspectionAssemblyInstallation
Section 7002Removal And Installation Of Brake Components
7002-2Master Cylinder
RemovalInstallationRemoving Air From The Brake SystemParking Brake See Section
7000Disc Brake See Section 7001
Section 7003Master Cylinder
7003-2Removing Air From The Brake Systemsee Section 7002
Master CylinderRemoval And Installation see Section 7002DisassemblyInspection
Assembly
Section 8001Removal And Installation Of Hydraulic Components
8001-2Oil CoolerRemovalInstallationHydraulic PumpRemovalInstallationLoader
Control ValveRemovalInstallationBackhoe Control ValveRemovalInstallationSwing
Sequence ValveRemovalInstallationSwing Sequence Valve AdjustmentThree-point
Hitch Control ValveRemovalInstallation
Section 8002Hydraulic Schematics, Specifications And Troubleshooting
8002-2Specifications
Special ToolsTroubleshooting Procedure For Problem In All Circuits
Troubleshooting Procedure For Problem In A Single CircuitMain Relief Valve
Checking Output Of Pump With FlowmeterCircuit Relief Valves For Loader And
Backhoe Control ValvesCircuit Relief Valve For The Three Point Hitch Control
ValveAdjusting The Main Relief Valve Or A Circuit Relief ValveCross-section
DrawingsPumpLoader Control ValveSteering Control ValveFilterBackhoe Control
ValveThree Point Hitch Control ValveSwing Sequence ValveLoader Backhoe Schematic
Loader Three Point Hitch Schematic
Section 8004Hydraulic Pump
SpecificationsDisassemblyInspectionAssembly
Section 8005Loader Control Valve
8005-2Specifications
Special ToolsSeparating The Valve Sections5Assembling The Valve Sections 6
Outlet SectionDisassemblyExploded ViewAssemblyCross SectionInlet Section
DisassemblyInspectionExploded ViewAssemblyCross SectionBucket SectionDisassembly
Exploded ViewInspectionAssemblyCross SectionLift SectionDisassemblyExploded View
InspectionAssemblyCross SectionClam SectionDisassemblyExploded ViewInspection
AssemblyCross SectionCircuit Relief ValveDisassemblyInspectionAssembly
8006Cylinders
SpecificationsSpecial ToolsLoader Bucket And Lift Backhoe Extension Bucket
SwingClam Stabilizer And Dipper CylindersDisassemblyInspectionAssemblyBoom
CylinderDisassemblyInspectionAssemblyLift Cylinder For The Three-point Hitch
DisassemblyInspectionAssemblyTilt Cylinder For The Three-point HitchDisassembly
InspectionAssemblyPitch Cylinder For The Three-point HitchDisassemblyInspection
Assembly
Section 8007Backhoe Control Valve
8007-2Specifications
Special ToolsExploded View Of Backhoe Control ValveSeparating The Valve
SectionsAssembling The Valve SectionsInlet SectionDisassemblyAssemblyOutlet
SectionDisassemblyAssemblySwing And Boom SectionDisassemblyAssemblyStabilizer
SectionDisassemblyAssemblyBucket, Dipper, And Extendable Dipper Sections
DisassemblyAssemblyCircuit Relief ValveDisassemblyInspectionAssemblyInspection
Section 8008Swing Sequence Valve
8008-2Specifications
DisassemblyInspectionExploded View Of Swing Sequence ValveAssemblyCross
Section View Of Swing Sequence Valve
8009Three-point Hitch Control Valve
Specifications 8009-2 Exploded ViewSpecial Tools 8009-2 AssemblySeparating
The Valve Sections 8009-3 Inlet/outlet And Auxiliary SectionAssembling The
Valve Sections 8009-5 DisassemblyLift Section 8009-6 Exploded View
Disassembly 8009-6 AssemblyExploded View 8009-10 InspectionAssembly 8009-11
Relief ValvesTilt And Pitch Sections 8009-15 DisassemblyDisassembly 8009-15
InspectionAssembly
Section 8011Double Selector Valve
SpecificationsDouble Selector ValveDisassemblyInspectionAssembly
Section 9005Rops Cab And Rops CanopySpecial ToolTorque SpecificationsPossible
Damage To The Rops Cab Or Rops CanopyMaintenance And Inspection Of The Rops Cab
Or Rops CanopyIllustration Of Rops Canopy Installation4Illustration Of Seat
InstallationRemoval And Installation Of Rops CabRemoval And Installation Of
Rops CanopyRemoval And Installation Of HeaterRemoval And Installation Of
Temperature Control
Section 9008Three-point Hitch
9008-2Removing The Three Point Hitch
Installing The Three Point HitchExploded ViewsThree Point HitchCylinder
Hydraulic InstallationThree Point Hitch Control Valve And Control Lever
Installation
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